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Group Furnace Automatic Calibration System for Thermocouple and Resistance Temperature Detector

Group Furnace Automatic Calibration System for Thermocouple and Resistance Temperature Detector
Group Furnace Automatic Calibration System for Thermocouple and Resistance Temperature Detector
Group Furnace Automatic Calibration System for Thermocouple and Resistance Temperature Detector
Group Furnace Automatic Calibration System for Thermocouple and Resistance Temperature Detector
Product Features
Support single-furnace Automatic calibration system, double-furnace Automatic calibration system, group furnace Automatic calibration system。
It supports auto-tuning of the PID of the calibration furnace。
Support American Standard (AFS) standards for calibration.
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Description
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Overview
   DTZ-01 / DTZ-02 type automatic calibration system for thermocouples and resistance temperature detector is mainly used for the Automatic calibration and verification of temperature sensors such as working thermocouples, industrial resistance temperature detector, glass liquid thermometers, bimetallic thermometers, and pressure thermometers.This system can control 1-10 calibration furnaces simultaneously. Each calibration furnace can verify 10 thermocouples at a time. It supports the grouped verification of various industrial platinum and copper resistance temperature detector, and can verify 100 thermal resistors at a time, meeting the requirements of batch detection in a short period. 
     This system adopts a number of technological innovation achievements of our company. Both the system software and hardware technologies are independently developed by our company, and we have full independent intellectual property rights. It has a series of characteristics such as advanced design, reasonable structure, complete functions of the system software, convenient operation, accurate and reliable value transfer, strong anti-interference ability, and flexible configuration. It can automatically realize the functions of data collection, data processing, data storage, and the generation of calibration/verification certificates, improving efficiency while providing customers with comprehensive technical support.
 
DTZ-02A  Group Furnace Automatic Calibration System for Standard TC
 
DTZ-03   Simultaneous Automatic Calibration System for Thermocouple and Resistance Temperature Detector
 
Specific Functions
1. Support American Standard (AFS) standards for calibration,
 in accordance with the requirements of AFS ‘AMS2750F Aerospace Materials Specification for High Temperature Measurement’, cited in ‘ATSM E230/E230M-23’.
2.Quick copy function.
After opening the original calibration record, it can be quickly copied to the inspected information with one key.
3.It supports the combined calibration of low and high temperature sections of thermocouples, Automatically selects the constant temperature source and standard, and Automatically combines the original reports; 
it Automatically selects the standard platinum resistor as the standard below 300℃, and Automatically selects the standard thermocouple for the high temperature area, without the need of manually modifying the standard.
4.Supports customised setting of the level of the inspected sensor, 
which is convenient for customers to screen the accuracy of the sensor.
5.Compensating conductor database management function: pre-set compensating conductor correction parameters, according to the number to quickly select the compensating conductor and Automatically enter the correction value.
6.Support 10 temperature detection points of free setting,
high and low temperature detection points can be Automatically switched between the standard and the thermostat source.
7.Calculation of the tolerance according to the regulation: Corresponding tolerances are Automatically generated when measuring temperature points outside the regulation are added.
8.After the test is completed, the thermocouple grade is Automatically determined according to the error of the inspected thermocouple.
9.Intelligent search function: 
according to the inspected sensor information (inspection completion time, inspection category, index number, grade, inspection certificate number, pass or fail) and other entries can be a key intelligent search.
10.The test process can be based on the examined data failed, 
poor data repeatability options for selective prompting of the results.
11.The system software has the function of Automatic correction of temperature control deviation in the inspection process;
ensure the accuracy of data in the inspection process.
12.The title of the inspected information can be customised; 
the title of the inspected information is rich in entries (factory number, specification, manufacturer, inspection unit, appearance, date of inspection, insulation resistance, management category, special management), which can be independently selected and defined to meet the needs of different customers.
 

Professional Customized Report and Certificate Functions

1.Automatic generation of test, calibration and self-definition logs, with multi-media audible alarms and electronic signatures.
2.The test record table can be customised to name, so that it is easy to quickly find different types and contents of the original test records.
3.A Word certificate in the standardised format is Automatically issued upon completion of the test.
4.Function of previewing WORD test/calibration certificates.
5.Supports traceable modification of the original calibration record sheet, Automatic derivation of calibration conclusions after modification of the original data, and Automatic recording and saving of modified data records for easy subsequent access and traceability.
6.Customised Word certificate template, customers can customise the word certificate information.
 
 

Professional Uncertainty Analysis Functions

1.Supports Automatic thermocouple and RTD uncertainty calculations, displays a summary table of uncertainty components, and allows you to view all calculations for each component.
2.Supports Automatic thermocouple and RTD uncertainty calculations, displays a summary table of uncertainty components, and allows you to view all calculations for each component.
3.Equipped with professional Automatic uncertainty repeatability test software.
4.Supporting PC-based Dettol Thermal Calculator software / WeChat applet, providing a variety of commonly used formulas for industrial thermocouples, industrial RTDs, standard thermocouples, standard RTDs, temperature transmitters, and thermistors.
 
DTZ-01/02 System Functions
 

Verification / calibration function

Divide the type

Grade

Remarks

Standard thermocouple

S , R , B

Class I  & Class II

Standard couple

Thermocouples for work

S , R ,  short S and short R

Grade  I & II

Precious metal 

thermocouple for work

B

Grade  II & III

 

K , N , E , J , T , EA-2 , etc

Grade  1 , 2

Base metal 

thermocouple

WRe3 -WRe25 , WRe5-WRe26

 

Working tungsten-rhenium thermocouple

Industrial resistance temperature detector

Pt100 , Pt10 , Pt-X , Cu50 , Cu100 , Cu-X

Grade AA , B , C , etc

Second line, third line, 

four line system

temperature transmitter

0-10mA , 4-20mA , 1-5V

 

Voltage type,

 electric current type

Precious metal thermocouple wire

SP , SN , RP , RN

Standard grade (class I & II) , 

 grade I & II

Platinum rhodium 10 alloy,

platinum 

rhodium 13 alloy

BP , BN

Standard grade (class I & II) ,

  grade II & III

Platinum rhodium 30 alloy

Platinum-rhodium thermocouple filament

SP , SN (pure platinum)

RP , RN (pure platinum)

BP : platinum-rhodium 30 alloy, 

BN : platinum-rhodium 6 alloy

 

 

Base metal thermocouple wire

KP , KN , NP , NN , JP , JN , EP, EN , TP , TN

Grade I , II & III

Base metal 

thermocouple wire

Platinum wire for resistance thermometers

Pt25 , Pt100 , Pt10

Standard Grade (Class I & II) ,

 Grade A & B

Platinum wire for RTD

Expansion thermometers

Standard  mercury-in-glass thermometer , liquid-in-glass thermometers for working , bimetal thermometer,

 & pressure type thermometer

Secondary temperature instruments

Moving-coil temperature indicator regulator, digital temperature indicating regulator, 

industrial process measurement recorder.

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
DTZ-01/02 Technical Parameters
 

Items 

Parameters  

Items  

Parameters  

Accuracy class

0.005%

TC free end compensation range  

(5~50)℃

Scan switch parasitic potential  

≤0.2µV

Display resolution 

0.01℃

Data collection difference

between channels  

≤0.5µV、1.0 mΩ

Control ability of TC 

validation furnace  

220V、0-40A

Repeatability of measurement  

≤1.0µV、3.0 mΩ

Set point deviation  

≤±0.1℃

Validation of measurement data processing results  

≤0. 1µV、0.1mΩ

Total extended uncertainty of thermocouple system  

≤0.68℃

Total expansion uncertainty of resistance temperature detector system   

The standard platinum resistance Rtp is remeasured using a water three-phase point flask to obtain: 

thermal resistance≤0.03℃(0℃);0.06(100℃) 

Standard platinum resistance Rtp directly uses the value given by the certificate: 

resistance temperature detector ≤ 0.05℃(0℃);0.09(100℃) 

TC system for working

Constant temperature ≤0.5℃/6min     Measurement ≤0.1℃/min

Constant temperature 

performance of industrial 

thermal resistance system  

Constant temperature ≤0.02℃/10min     Measurement ≤0.01℃/min 

 

Software Interface

Multimedia Audible Alarms

Electronic Signature

Calculation Process of the Uncertainty Component

               It supports verification in accordance with American standards.

Professional Edition Automatic Testing System

1.Automatically performs parasitic potential and channel-to-channel data difference tests in accordance with the Calibration Specification for Thermocouple and RTD Automatic Measuring Systems.
Meets the requirements of standard thermocouple Automatic measurement system, working thermocouple Automatic measurement system and industrial thermistor Automatic measurement system. Automatic data acquisition, Automatic calculation and judgement of results, objectively guaranteeing the accuracy and working efficiency of testing data.
2.Support to re-select the starting position of the test when continuing the test.     Support simulation test, convenient for system learning and demonstration Support exporting test data to Excel, WPS record file.
Intelligent test process control, Automatically complete the parasitic potential project test.
Intelligently guide the test of data difference between channels, and prompt the user to switch the signal source in time through pop-up window and voice.
3.Intelligent test process control, Automatically complete the parasitic potential project test.
Intelligently guide the test of data difference between channels, and prompt the user to switch the signal source in time through pop-up window and voice.
4.Real-time display of calibration data, easy to check the calibration data real-time storage, the system abnormal exit or manual stop, you can continue the data calibration.
5.Supports Automatic testing of all series of low potential scanners.        
Automatically performs channel data check, real-time communication check, abnormality alert, Automatic repeat test, and Automatic resumption of operation before test.
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